| Box Style | As Mention Above |
|---|---|
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Minimum Run ( For Boxes and Mylar Bags) | 100 Boxes - 1000 Mylar Bags ( 500 each design) |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored,Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 - 8 Business Days |
| Shipping | FLAT Position |
We use eco-friendly cardboard materials designed to minimize environmental impact and reduce waste.
Kraft paper is a sturdy, durable, and dependable material used across multiple industries.
Rigid material is highly protective, cost-effective, and recyclable, offering maximum durability and security.
Corrugated material is customizable, cost-effective, and sustainable, making it an excellent choice for branding and shipping.
Enhance your product packaging with our premium foil stamping for a sophisticated touch.
Our high-gloss UV coating enhances shine and provides a sleek, protective finish to your printed materials.
Our glossy finish adds a sleek, eye-catching shine to your packaging.
Holographic foil refracts light, creating a stunning rainbow effect from different angles.
Our embossing technique captures the finest details, adding depth and elegance to your packaging.
Our debossing technique imprints unique graphics into your packaging, creating a refined and tactile effect.
Our matte finish reduces the visibility of fingerprints and smudges, keeping your packaging looking clean and refined.
We apply a soft-touch lamination that adds an extra layer of protection, preventing toner chipping.
Fire Mask Box Styles We Manufacture
Choose the box style that suits how your masks are sold and shipped.
| Box Style | Best Suited For | Why Brands Choose It |
|---|---|---|
| Roll end tuck top mailer | Online orders and shipping | Locking tabs keep the box closed in transit |
| Straight tuck end box | Standard retail packaging | Affordable, easy to assemble, prints well |
| Auto-lock bottom box | Heavier masks and fast packing | Strong base that assembles in seconds |
| Hanger box with peg hole | Store displays | Hangs neatly on retail pegs |
| Window box | Retail shelves | Shows the mask without opening the box |
| Rigid box | Premium respirator masks | Luxury feel with maximum strength |
| Shipping carton | Bulk and multi-pack orders | Protects multiple boxes during freight |
Need a style not listed? Our structural team can design a custom box shape around your product.
Customize Every Part of Your Fire Mask Packaging
Size and Fit
We build each box around your mask's length, width, and height, including any filter canisters or protruding valves. A precise fit reduces movement, prevents damage, and lowers shipping costs by avoiding wasted space.
Packaging Materials
E-flute corrugated board is our most recommended material for fire mask boxes because it combines shipping strength with a smooth, printable surface. SBS paperboard (18pt to 24pt) is ideal for lighter masks and retail boxes that need sharp, bright graphics. Kraft corrugated gives a rugged, natural look for industrial brands. Rigid board is used for premium presentation boxes.
Printing and Branding
Print your logo, brand colors, product images, model details, barcodes, and usage instructions directly on the box. We offer full-color CMYK printing and Pantone color matching, so safety colors like red, orange, and yellow stay consistent across every order. Inside printing is also available for instructions or a branded unboxing experience.
Protective Inserts
Custom-cut cardboard or foam inserts hold the mask firmly in place, keep straps organized, and protect visors from scratches and pressure. Inserts can also include separate compartments for spare filters or accessories sold with the mask.
Finishing Options
Add durability and a premium look with matte or gloss lamination, aqueous coating, Spot UV, embossing, debossing, or foil stamping. Matte lamination resists scuffs and fingerprints, making it a popular choice for safety equipment packaging.
Functional Add-Ons
Make your boxes easier to use with tear strips, pull tabs, tamper-evident seals, and window cutouts. Handles and reinforced walls are available for larger mask kits.
Retail Packaging vs. Shipping Packaging
If your fire masks sell in stores, focus on shelf appeal with SBS paperboard, window cutouts, hanger tabs, and premium finishes. If they ship directly to customers or facilities, choose E-flute corrugated mailers and shipping cartons that survive courier handling. Many brands order both: a printed retail box for the mask and a plain or printed shipper for bulk delivery. We can produce both in one order.
Wholesale Fire Mask Boxes
Our wholesale pricing is designed for brands that order regularly. The per-box price drops as your quantity increases, and we keep your dielines and artwork on file so reorders are quick and consistent. You can also print multiple mask models or sizes in a single run to save on production costs.
Why Order From Custom Boxes Zone
We offer free design and structural support for every order, no die or plate charges, a digital proof and 3D mockup before production, physical samples on request, quality checks on every batch, and a response to every quote within 24 hours.
Specifications
| Specification | Details |
|---|---|
| Box Styles | Tuck end, mailer, auto-lock bottom, hanger, window, rigid, shipping carton |
| Dimensions | Custom-sized to your mask |
| Minimum Order | 50 boxes |
| Materials | E-flute corrugated, SBS paperboard, kraft corrugated, rigid board |
| Printing | CMYK, CMYK + 1 PMS, CMYK + 2 PMS, inside printing, or unprinted |
| Finishing | Matte or gloss lamination, aqueous coating, Spot UV, embossing, debossing, foil stamping |
| Inserts | Cardboard or foam, custom cut |
| Add-Ons | Tear strips, pull tabs, tamper-evident seals, window cutouts, handles |
| Proofs | Flat view, 3D mockup, physical sample on request |
| Shipping | Shipped flat |



