| Box Style | As Mention Above |
|---|---|
| Dimension (L + W + H) | All Custom Sizes & Shapes |
| Minimum Run ( For Boxes and Mylar Bags) | 100 Boxes - 1000 Mylar Bags ( 500 each design) |
| Paper Stock | 10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock |
| Printing | No Printing, CMYK, CMYK + 1 PMS color, CMYK + 2 PMS colors |
| Finishing | Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling |
| Included Options | Die Cutting, Gluing, Scored,Perforation |
| Additional Options | Eco-Friendly, Recycled Boxes, Biodegradable |
| Proof | Flat View, 3D Mock-up, Physical Sampling (On request) |
| Turnaround | 7 - 8 Business Days |
| Shipping | FLAT Position |
We use eco-friendly cardboard materials designed to minimize environmental impact and reduce waste.
Kraft paper is a sturdy, durable, and dependable material used across multiple industries.
Rigid material is highly protective, cost-effective, and recyclable, offering maximum durability and security.
Corrugated material is customizable, cost-effective, and sustainable, making it an excellent choice for branding and shipping.
Enhance your product packaging with our premium foil stamping for a sophisticated touch.
Our high-gloss UV coating enhances shine and provides a sleek, protective finish to your printed materials.
Our glossy finish adds a sleek, eye-catching shine to your packaging.
Holographic foil refracts light, creating a stunning rainbow effect from different angles.
Our embossing technique captures the finest details, adding depth and elegance to your packaging.
Our debossing technique imprints unique graphics into your packaging, creating a refined and tactile effect.
Our matte finish reduces the visibility of fingerprints and smudges, keeping your packaging looking clean and refined.
We apply a soft-touch lamination that adds an extra layer of protection, preventing toner chipping.
What Is Custom Bikini Packaging?
Custom bikini packaging is a box made to fit your swimwear and printed with your brand's logo, colors, and design. It protects delicate fabrics like nylon, spandex, and Lycra from dust, creases, and snags during shipping and storage. It also gives your swimwear a polished look on retail shelves and a memorable unboxing moment for online orders.
At CustomBoxesZone, every bikini box is made to order. You choose the style, size, material, printing, and finish, and our team builds packaging that fits your product and your brand.
Best Box Styles for Bikinis and Swimwear
The right box style depends on how you sell your swimwear:
- Mailer boxes: Strong, lightweight, and shipping-ready. The top choice for online swimwear brands and subscription boxes.
- Magnetic closure rigid boxes: A luxury feel for designer bikinis, bridal swimwear, and gift sets.
- Drawer (sleeve) boxes: Slide-open packaging that creates a premium reveal and is often reused by customers.
- Two-piece boxes: A separate lid and base, perfect for gifting and seasonal collections.
- Tuck end boxes: Affordable and easy to assemble, ideal for retail racks and bulk orders.
- Window boxes: A clear die-cut window lets shoppers see the print and color without opening the box.
Which Material Is Best for Bikini Boxes?
- Kraft: Natural, recyclable, and a great fit for eco-friendly and minimalist swimwear brands.
- Cardstock (SBS/bux board): A smooth white surface for bright, sharp full-color printing on retail boxes.
- E-flute corrugated: Thin but strong. The best option for mailer boxes that travel through couriers.
- Rigid board: Thick and sturdy for high-end swimwear and gift packaging.
We offer stock thicknesses from 10pt to 28pt, so you can match strength to your product and budget. Lightweight single bikinis rarely need a heavy board, which helps keep costs and shipping weight low.
What Size Box Do You Need for a Bikini?
Always measure your swimwear folded, the way it will sit in the box, then add about 1/4 inch on each side for tissue paper or an insert. Popular starting sizes include:
- Single bikini set: around 8" x 6" x 1.5"
- One-piece swimsuit: around 9" x 7" x 2"
- Bikini with a cover-up or sarong: around 10" x 8" x 2"
- Swimwear bundle or gift set: around 12" x 9" x 3"
A snug fit stops the bikini from shifting, keeps its shape, and lowers shipping costs. If you are not sure about sizing, our team will recommend the right dimensions for free.
How to Keep Swimwear Protected and Hygienic
Swimwear buyers expect items to arrive clean and untouched. For the best protection:
- Wrap each piece in branded tissue paper to prevent creases and snags.
- Use a clear or compostable sleeve inside the box for extra hygiene.
- Add a cardboard insert to hold tops and bottoms separately and keep padded cups in shape.
- Choose a laminated finish to help the box resist splashes and scuffs.
- Seal the box with a branded sticker so customers know it hasn't been opened.
Printing and Finishing Options
Print your logo, patterns, and brand story in full-color CMYK or exact Pantone (PMS) shades. You can also print inside the box for a surprise message or a QR code that links to your size guide or Instagram. Finishing options include gloss, matte, and soft-touch lamination, spot UV, embossing, debossing, foil stamping, and holographic foil. Tropical prints with gloss lamination suit bold summer collections, while matte boxes with gold foil logos give luxury swimwear an elegant, modern look.
Packaging for Women's and Men's Swimwear
Women's swimwear brands often choose soft pastels, floral or beach-inspired prints, ribbon pulls, and satin-finish inserts. For men's swim trunks, board shorts, and swim briefs, clean designs in navy, charcoal, or black with a matte finish and embossed logo work well. Men's swimwear is usually bulkier, so a slightly deeper mailer or two-piece box is the better choice.
Eco-Friendly Bikini Packaging
Many swimwear shoppers care about sustainability, especially brands that use recycled fabrics. Choose recyclable kraft or cardboard, plastic-free inserts, and biodegradable options to match your packaging to your values. Right-sized boxes also use less material and reduce waste.
